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Exhibitor Profile:Advancing 3D Printing of Corrosion-Resistant Steels for Harsh Environments

· Exhibitors Press Releases and Factsheets

Project Partners

  • Additive Manufacturing Innovation Centre (AMIC), Nanyang Polytechnic (NYP)Advanced
  • Manufacturing Design Centre, ST Engineering (Commercial Aerospace business)
  • Funded by the National Additive Manufacturing Innovation Cluster (NAMIC)

The Breakthrough
This project successfully optimised 3D printing parameters for Stainless Steel 254 (SS254), a super austenitic stainless steel alloy known for:

  • High corrosion resistance, especially in saltwater environments
  • Superior resistance to stress-corrosion cracking
  • High tensile strength comparable to nickel superalloys
  • A cost-effective alternative to nickel and titanium alloys

Commercial Relevance

  • Sectors: Maritime, oil & gas, offshore engineering
  • Applications: Subsea structures, ship components, oilfield equipment
  • Performance: Yield strength of 600 MPa, meeting global industry standards (API, ISO)
  • Temperature Resistance: Withstands conditions from below -50°C to above 250°C

Key Highlights

  • Process Optimisation: Over five parameter settings tested on EOS M290 printer, yielding an optimised “processing window” for consistent part quality and performance.
  • Industrial Adoption: Results demonstrate additive manufacturing (AM) as a feasible and sustainable alternative to traditional SS254 manufacturing.
  • Digital & On-Demand Potential: Supports creation of digital part inventories, enabling on-demand manufacturing of critical components for marine and offshore industries.

Quote
Dr. Zheng Guoying, Head, Advanced Manufacturing Design Centre, ST Engineering:

“This study marks a key step in bringing additive manufacturing to extreme environments. By validating SS254 printing parameters, we’ve shown AM can deliver sustainable, high-performance solutions for industries facing critical spare parts challenges.”

What’s Next

  • Part qualification frameworks
  • Scaling up production trials
  • Collaboration with end-users for field validation

About AMIC
The Additive Manufacturing Innovation Centre (AMIC), jointly set up by the Singapore Economic Development Board and NYP, is a Centre of Excellence dedicated to advancing AM technology adoption and developing design-for-AM capabilities.

About ST Engineering
ST Engineering is a global technology, defence and engineering group with revenue of over S$11 billion (FY2024). Headquartered in Singapore and serving over 100 countries, ST Engineering ranks among the largest companies on the Singapore Exchange.

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